Ae86 booter rebuild

[180sxbreaker]

Well lawds
Just said I'd stick up this build thread of my mates 86 reg booter Ae86 that I am currently doing for him
firstly to start off the booter is by far one of the cleanest in the country, few on here can vouch for that
Initially bought it from Doofer on here back in 2009 and since then it has covered a whopping 4000 miles
It came with a low torque 4age that was in need of a little tlc so we got valves re seated head skimmed new valve seals and put a Trd metal head gasket on it but it was always a plan to put in a new plant once money was there

So the low torque 4age above is for sale too if anybody wants it

We had considered few options such as 20v, f20c, Sr20 and 4agze

But to keep it Toyota and narrow it down it had to be 20v or 4agze, some may remember i having a poll up here asking which ye would choose and as to why
Well it did help and it pushed us in the direction we wanted to go from day 1, and so it was 4agze 1600 supercharged

So the search began to buy a complete car with 4agze runnin gear, went to see quite a few including one dirt bag of a purple levin in cork
Anyhow we ended up buying a Corolla Ceres in Clare
The owner was bang on and had receipts and paperwork stacked mountain high for it
He had bought the engine from a half cut in maylasia and had it built by engine specialist in maylasia
He took us into house to show us a DVD of the complete engine build from start to finish
Summit I have never seen before by and engine builder
Even showed him setting torque wrench and tightening everything to Toyota spec even down to the nuts on the thermostat housing

With hardly any reason to drive the car as it only had 11k kilometres on it since fitted...we still did anyhow and it pulled well in every gear
So we brought it on
The owner gave us everything he ever had for car right down to the bottle of oil for the supercharger
He had receipts for 3.7k for buying engine and building engine and shipping of engine to Ireland, all of which I have to prove and I will upload pics of them later

So I drove it for a week or so just to make sure there was goin to be nothing wrong with it and to break it in gently as it had being parked for awhile
Good fun car to drive for a fwd, it is runnin 1 bar boost
And with that all done it was time to pull out the tools and start ripping them both

At this stage I would also like to mention if anyone would like a corolla Ceres rolling shell now is the time to contact me
Be funky rig to drop 2litre diesel into and cheap 1.6 tax
Anyhow back on topic

With there being some wiring issues I searched for ways to do it and got pointed in the direction of someone that would make me up a new loom
That man was Bryan Duggan, aka Jdm874agze off here
And I have to say the man is a legend, and extremely helpful always in the receiving end of phone for all my 600 questions
Bryan made up a complete new loom from the 2 looms we gave him and he also made up a short harness to go from ecu to dash loom and also modified the mileage clocks so that the rev clock would read accurate
^^^ some man for 1 man

Next up while we were ripping around the dash area it was time to locate a new dash as old one was all cracked up top
So big thanks go out to the following 3 people who sold it>transported it and > collected it for me
So thanks to Doofer, Reilly and DarrenC on here for getting it all the way up from Wexford

Then I was in need for a intercooler and I got that from a man that can get ya anything from a Fmic to a crack whore............... Mr John Boost Hickey
So thanks to Mr Boost too for that, ps its all polished up now too so it like new

Also had previously bought a J-Blood Vented bonnet off a young chap local enough to us

So without further delay I will give ye a bit of spec and a teaser pic of what it stood like before
And I will update the thread with step by step photos of the build tomorrow evening
Now its no 2jz rig but will be a good fit road car

Spec
Fully built 4agze 1600 supercharged engine
Bigger crank pully lightweight
Smaller supercharger pulley
Metal head gasket
Magnacor Coilpack leads
Hks 4 branch manifold and downpipe
Hks de cat
Janspeed cat back
Hks mushroom air filter
Samco vacuum hoses
Samco intercooler pipes
We fitted 20v flywheel as it was lighter than low torque one
Also fitted brand new Exedy clutch kit too
Have ordered a Driftworks alloy rad off of Lorcan @ Drift2motorsport, cheapest around for alloy rad new

Few plans for the car which are
Alloy rad surround with twin fans
Alloy coolant bottle
Custom stainless intercooler piping
Custom stainless air intake pipe
Carbon aero catches
4 pot callipers front
Drilled and grooved brakes
Hydro handbrake


Change few bits with car setup too
Possibly changing wheels, currently has Ssr star sharks up front and Ssr mesh wheels rear
Car is going for a full respray next week
Plan to fit Coilovers to it soon but currently it sits and handles well with lowering springs and adjustable shocks

Bit of car spec
Cusco dash dodger cage
Cusco strut braces front and rear
Cusco anti roll bars front and rear
Full kit ( Origin ?? )
J-Blood vented bonnet
Ssr star sharks and ssr mesh wheels
2 way diff with 4:3 Cwp
Project Mu braided brake hoses
White line tail lights
Recaro drivers seat
Apexi boost gauge
Vacuum gauge
Apexi turbo timer
Deep dish steering wheel
Wide angle rear view mirror
Slight brown tint all round incl windscreen

I will leave ye be tonight with a Pic of how it sat before I got my hands on it
All opinions welcome

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