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View Full Version : V-tec Cam Project (ae86 / F20c )


ae86f20c
15-10-09, 14:31
Hey people, I started this project in July 2008 and im as far as getting her wired now. Pics talk better than words....

Part 1

Before hand, 4age on TB's
http://i621.photobucket.com/albums/tt291/ae86f20c/Cam%20before/cam1.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Cam%20before/cam2.jpg

I picked myself up an F20C from a 03 s2K, Bought everything I needed from the s2K, engine box loom ecu clocks and shaft, removed all the stuff meself from the crashed s2K so id have an idea where everything went.
http://i621.photobucket.com/albums/tt291/ae86f20c/Mech%20work/DSC00120.jpg

Removed everything from cam, down to a bear shell and tried a quick trial fitment, marking up the tunnel where i needed to cut.
http://i621.photobucket.com/albums/tt291/ae86f20c/Seam%20Welding/DSC00155.jpg
http://i621.photobucket.com/albums/tt291/ae86f20c/Mech%20work/DSC00156.jpg


Next I went and bought some steel and made up a trailed spit for spining my cam around on while i was seam welding her / sand blasting. Had two hubs found an old ball hitch thingy.
http://i621.photobucket.com/albums/tt291/ae86f20c/Seam%20Welding/DSC00123-1.jpg

Then bought myself a new MIG welder... and started cleaning the shell off for welding
http://i621.photobucket.com/albums/tt291/ae86f20c/Seam%20Welding/DSC00197.jpg

Got stuck into lifting the tunnel to fit my 6 speed :)....
http://i621.photobucket.com/albums/tt291/ae86f20c/Seam%20Welding/DSC00198-1.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Seam%20Welding/DSC00199-1.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Seam%20Welding/DSC00196-1.jpg

The corner of shed......
http://i621.photobucket.com/albums/tt291/ae86f20c/Mech%20work/S2Kengine.jpg

Right then i made up my new subframe and gearbox mount.
http://i621.photobucket.com/albums/tt291/ae86f20c/Mech%20work/DSC00176.jpg
http://i621.photobucket.com/albums/tt291/ae86f20c/Mech%20work/DSC00170.jpg
http://i621.photobucket.com/albums/tt291/ae86f20c/Mech%20work/DSC00177.jpg
http://i621.photobucket.com/albums/tt291/ae86f20c/Mech%20work/DSC00178.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Mech%20work/DSC00169.jpg
http://i621.photobucket.com/albums/tt291/ae86f20c/Mech%20work/DSC00201.jpg

And then sent away me sump to get modified to fit over my now manual steering rack.
http://i621.photobucket.com/albums/tt291/ae86f20c/Mech%20work/DSC00146-1.jpg
http://i621.photobucket.com/albums/tt291/ae86f20c/Mech%20work/DSC00144.jpg
http://i621.photobucket.com/albums/tt291/ae86f20c/Mech%20work/DSC00147.jpg

Next which was a very tight job, had to extend my exhaust manifold out from the head inorder to allow it to pass down between the chasis leg and the steering rod shaft.
http://i621.photobucket.com/albums/tt291/ae86f20c/Mech%20work/DSC00128.jpg

End of part 1. :D
Micko
15-10-09, 14:41
sweet project, fair balls for attempting this, no easy feat by no means.

Cant wait to see the finished article:)
ae86f20c
15-10-09, 15:01
Part 2

Called this man :o

http://i621.photobucket.com/albums/tt291/ae86f20c/Seam%20Welding/DSC00204-1.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Seam%20Welding/DSC00203-2.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Seam%20Welding/DSCF0018.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Seam%20Welding/DSCF0017.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Seam%20Welding/DSCF0022.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Seam%20Welding/DSC00207-1.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Seam%20Welding/DSC00208-3.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Seam%20Welding/DSC00202.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Seam%20Welding/DSC00205-2.jpg

Sexy bear metal :Dhttp://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSCF0019-1.jpg
http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSCF0020.jpg


1 hour after the blaster :) left, I had the shell warming up in my panel beaters spray boot.

I had the shell fully cleaned down (Blew out cause ta sand is a fcuker to get outa the small pockets) and brought up to the spray boot in this hour thanks to the help of me friends.

This was done on the Xmas hols of 2008 / 09. S in the same day she was sand blasted she got primed with zinc primer :D

In the spray box,
http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSCF0035-1.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSCF0043.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSCF0042.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSCF0037.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSCF0036-1.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSCF0041.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSCF0038-1.jpg


Then out of the spray box for some Sealing..

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSC00171.jpg.

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSC00170-1.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSC00172.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSC00174-1.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSC00166.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSC00167.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSC00159.jpg


http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSC00173-1.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSC00177-1.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSC00176-1.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSC00181.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSC00163.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Spraying/DSC00161.jpg

End of part 2 :D
Stevo
15-10-09, 15:11
Sum fuckin job man fair play!!
m-sykes
15-10-09, 15:14
well its about time you posted pics up drifter:) an amazing machine
ae86f20c
15-10-09, 15:24
Thanks lads, I'll have Part 3 up next week when get pics loaded..


Im Looking for a Liteace back axel and 2 black honda recardo seats ifs any1 no's of some..
Kruizer
15-10-09, 15:24
What colour are you going dude ?
ae86f20c
15-10-09, 15:30
Goin all white lad, Was planning on the audi ice blue but think changing to a real bright toyota white now,
Kruizer
15-10-09, 15:32
Toyota 040 Super White so ;) Just got my KP61 back from being painted that colour and its fair bright... Is the car for track or road use fella ?
SRray
15-10-09, 17:10
great work lad!!
where you from?
Tommy Donlon is the business when it comes to sandblasting
ae86f20c
15-10-09, 18:06
Toyota 040 Super White so ;) Just got my KP61 back from being painted that colour and its fair bright... Is the car for track or road use fella ?

she's for road use and prob do a few careful track days :D, seen ur project KP61 beams. I'll have to get a look at it efore i decide. Have ya pics up of it yet brendan or how far is she on?




great work lad!!
where you from?
Tommy Donlon is the business when it comes to sandblasting

PM'd ya there ray
Kruizer
15-10-09, 19:23
There is a threadon here dude, she is up in Ffrenchie's at the minute...
Jay Rockett
16-10-09, 13:56
Niiiiiiice work, fair play! keep us posted!
Romo
16-10-09, 15:22
Some amount of work gone into this :eek:

Out of interest what are you gonna do when your registering it for road use, just tell them its a 1.6?
AEf20c
16-10-09, 16:34
Are u using the orignal ecu?
andy t
16-10-09, 17:15
deadly project

fair play to ya man
keep up da good work
Kaleb180
16-10-09, 17:41
fair play to ya lad .... looks good so far !:D
creepy
17-10-09, 16:05
Serious looking build.Best of luck with it
ae86f20c
28-10-09, 16:00
Some amount of work gone into this :eek:

Out of interest what are you gonna do when your registering it for road use, just tell them its a 1.6?

Im gona look into getting an engineer's report on her as a 2 litre, but for now im not realll thinkin bout this as ive enou to worry about with her.


Are u using the orignal ecu?

Yea plans are to get her running org ecu for now and will update it further down the line. Thats if i dont run into to many probs with the orignal first.
ae86f20c
28-10-09, 16:17
Back in for primer,

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00159.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00175.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00176.jpg

Then some sound proof.

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00188.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00187.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00186.jpg


Then some white stone chip stuff. (cant think of fcuking name now)

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00184.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00185.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00189.jpg

Few coats of finish paint.

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00192.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00191.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00190.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00197.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00195.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00194.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00193.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00196.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00198.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00212.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00213.jpg

The interior and engine bay finish painted.

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00200.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00199.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00204.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00203.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00202.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00201.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00208.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00207.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00206.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00205.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00211.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00210.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00209.jpg

:)
Trilly
28-10-09, 16:41
that sum job . . . keep up the great work . . . :D
ae86f20c
28-10-09, 16:42
Tookin her in

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00214.jpg

Landin my baby ome.

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00216.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00217.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00218.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00219.jpg

Lift from few of ta boys

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00220.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00224.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00230.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00231.jpg

Now for bolting her back together.

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00232.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00244.jpg

Hot wash

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00243.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00240.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00239.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00245.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00246.jpg

Working out me new shaft lenght.

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00261.jpg

Sent my ends away from new shaft plus balancing.

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00262.jpg

Work on my manifold

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00257.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00259.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00258.jpg

And sexy stuf..

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00249.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00247.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00248.jpg
Jay Rockett
28-10-09, 17:28
Nice one... more pics!!!!
way2fastforu
28-10-09, 17:50
savage work man fair play
1-JAY-Z
28-10-09, 18:12
some job, get onto ae86irl and start the same project thread
mick
28-10-09, 19:02
nice work man! id love to have the motivation to go that balls out!
docco86
28-10-09, 20:22
nice work there! rite way to build it!
twailbait
28-10-09, 21:41
That should be a handful when its done! :rolleyes:

Nice work.
.s14a.
28-10-09, 22:46
fair play mate nice bit of work ther;).......
Aidan Hogan
05-11-09, 00:20
hows this going
eileen
05-11-09, 07:50
must.see.update! :D
ae86f20c
26-01-10, 16:37
Just a quick update. She's still getting wired. Ta fella didnt really get time over xmas but he's tellin me he'l get throug it this week so here's jus few pic of her the way she sits now....

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00280.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00279.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/Part%203/DSC00281.jpg
git
26-01-10, 18:55
subscribed ! :D
WANGAN-JZX
26-01-10, 18:56
subscribed ! :D

me 2 :cool:
Simon
26-01-10, 20:59
serious work man! credit to ya, will be all worth it in the end!!!
Clockworks
27-01-10, 13:16
+1 Nice build
Smokey Bear
27-01-10, 14:19
Epic work man. Looks like you really put in a lot of effort with the shell Im sure it will all pay off!

Question for ye, when you made the spit what did you bolt it onto on the car?

The oul fella wants me to make one so we can put his mk1 fiesta up on :rolleyes:
ae86f20c
27-01-10, 15:23
Thnaks for the comments lads. Cannot wait to get back into working on this..



Epic work man. Looks like you really put in a lot of effort with the shell Im sure it will all pay off!

Question for ye, when you made the spit what did you bolt it onto on the car?

The oul fella wants me to make one so we can put his mk1 fiesta up on :rolleyes:

Yea lad, went abit mad on the shell. But then again its the base of the project so if its not done right then no point having everything else perfect.

Bolted the back bracket into the centre of the chasis legs where the orginal bumper brackets bolt. and the front jus onto the same on the front of the chasis legs. U wouldn't believe how light a shell is when everything is off her.

Makes you see the upside of having fibreglass panels..
Smokey Bear
27-01-10, 15:28
Sound out, i'll have a crack off a making one!
kenny046
20-03-10, 20:39
faack ballys project lad fair play to ye, your making some job of it you put some effort into the shell, turned out very well,
whats the plans for the finished product you going for a dishy jap look ??
LauraD
20-03-10, 20:41
some serious bulid ill defo keep my eye on this , id say she'll be mint when finished :)
FMD
20-03-10, 20:53
sick build cant wait to see it finished
Livewire 78
20-03-10, 20:56
kool build, like the spit! have giving me ideas anyway! :)
keith_b
20-03-10, 21:30
Mental lad................lovin it. The body looks mint now best of look with it cant wait for more updates.
team86
20-03-10, 21:52
come build man...

really would love this power in my cam..!


how much for 10 round bales :p?????
Muttly
20-03-10, 21:59
Looking good. Very nice project.
ae86f20c
09-06-10, 15:30
On the road last weekend.

http://i621.photobucket.com/albums/tt291/ae86f20c/GTV/gtv-1.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/GTV/gtv.jpg

http://i621.photobucket.com/albums/tt291/ae86f20c/gtv.jpg
way2fastforu
09-06-10, 15:38
tis lookin savage dude...wats the spec on the wheels??they look class on it!!!
Simon
09-06-10, 15:44
uuuhhh hmm a lil to much going on for my likings, but an absalute credit to ya, them wheels are siiick.. image wheels?
Aidan Hogan
09-06-10, 15:45
Car looks class overall , wheels , colour and kit go so well together , its certainly mint now after all that work anyway , fair fucking play :D
BoyRacer_X
09-06-10, 16:01
serious build mate!!

Love the look of it! :D

Fair play to you!
shaneS14
09-06-10, 16:26
savage build :D:)
ae86turbo
09-06-10, 17:00
this car is epic,properly built,love the diffuser:)
Flat Eric
10-06-10, 00:30
Great build man, looks mint to me but Im always going to be a little biased ..........

http://i19.photobucket.com/albums/b181/Sully01/100_1254.jpg
:D:D:D
m-sykes
10-06-10, 00:40
Great build man, looks mint to me but Im always going to be a little biased ..........

http://i19.photobucket.com/albums/b181/Sully01/100_1254.jpg
:D:D:D

ohhhhhhhhhhhhhhhhhhhhhhhh that was alow one :p:p:p:D
Chuck_g
10-06-10, 00:55
Im sure my eyes must have fallen out for a while...how did i miss this?? Fabulous build lad, nicest cam ive seen in a long time! And the running gear makes it all the sweeter!! Would love a vtec powered rwd!! Get more pics up please......savage
ae86f20c
10-06-10, 16:47
Thanks 4 all ta coments lad. Love tis car



tis lookin savage dude...wats the spec on the wheels??they look class on it!!!

16", 10's on front (-6) and 11's on rear (-38 i tink)


uuuhhh hmm a lil to much going on for my likings, but an absalute credit to ya, them wheels are siiick.. image wheels?

Yep image wheels man.


Great build man, looks mint to me but Im always going to be a little biased ..........

Thanks eric, U were my inspiration :) for the Vtec conversion. kit and wheels jus ended up this way....

:D:D:D
way2fastforu
10-06-10, 16:59
proper man spec wheels good work dude:D
joey banana s14
12-06-10, 13:25
was a joy reading this thread unreal build its a credit to ya well done:D
m-sykes
22-02-11, 22:28
pic update jame's :) il be down sat lawwwwwwd to check out the stretched tyres
ImporTuner
22-02-11, 22:54
a video of that thing runing please ? :P :D
garyae86
23-02-11, 11:24
sweet cam lads thinks its time to take it out in the summer jimmy